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Seco-Capto™ Custom Turning Tools

Application
Machining rear differential gear.

The Challenge
Achieving effective chipbreaking when roughing and maximizing productivity across multiple features.

Seco’s Custom Solution
These Seco-Capto turning tools were error-proof modified for mass production applications and incorporate electronic data chips in the toolholders for full automation. The use of ISO/ANSI WNMG 06 inserts in a Duratomic grade provided an economical solution for turning the internal diameter, undercut groove and back facing. Additionally, the incorporation of high pressure coolant through Jetstream Tooling resulted in optimal chipbreaking.

Material:Carbon steel (SMG 4)
Coolant:Water-soluble oil
Operation:I.D. turning and O.D. grooving
Criterion:Tool life
Tool:Custom Seco Capto C5 twin seat pocket
Insert 1:WNMG060408-M3, TP2500, turning tool
Insert 2:LCMF160304-0300 FT, TGP25, grooving tool
Cutting data:Insert 1Insert 2
vc 325 m/min (1065 sfm)250 m/min (820 sfm)
f.03 mm/rev (.012 ipr)0.15 mm/rev (.006 ipr)
ap2.5 mm (.098")3 mm (.118")
Results:Tool 1 tool life = 30 minutes
Tool 2 tool life = 35 minutes
Reduction of tool change time by
combining ID and OD operations on Seco-Capto turning head.